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About Us > Grille Building Process

Grille Building Process

Grille Building Process | About Us

  • 1. We take great pride in our process and steps to ensure you with a grille better than expected. Our communication is great and we make sure you get what you want. To ensure you get your order fast we ship worldwide daily.  We are also located in a non sales tax State where you can save money.
  • 2. Royalty Core is pleased to offer the world’s only all stainless steel grilles for a long corrosion-free life like no other. We take control; all Royalty Core grilles are machined, fabricated, and built in the USA right here in our facility. Each grille arrives in black unless customized and fully assembled ready for your truck. 
  • 3. Auto Cad and Solid Works 3D modeling blue prints are designed with precision measurements.
  • 4. Templates are printed, cut, molded, and tweaks are done to get an exact tight solid fit with every grille we offer.
  • 5. Each Royalty Core grille is engineered for the specific make and model truck.   
  • 6. We send each customer pictures of their exact grille before shipping to ensure you are more than happy with what you ordered. In person you will see that our grilles are the highest level of quality in the world-Guaranteed Top of The Line! 
  • 7. Every grille pattern is first CNC machined for ultimate accuracy and fitment. 
  • 8. The main grille frame is formed to match OEM factory rolls and bends, detailed, filed, and sanded.
  • 9. Our two-layered 3D RC3DX Series grille has multiple attributes of the design that need brake pressed to specific angles, formed, stamped, and studded together. Our Royalty Core Signature Sword Assembly is machined and tapered for an ultimate visual effect. Our very popular RC2CG grille offers twin mesh and smooth lines.
  • 10. Each mounting bracket is machined, connected, and welded for exact fitment. We install many brackets on each of our grilles for a tight long lasting fit. Our grilles are built to outlast the rest and to protect your truck. Each Royalty Core grille has 3-4 times more mounting points then other grilles and a much tighter fit.  Our grilles help protect your radiator against expensive damage. 
  • 11. Our stainless steel wire woven lock-crimp mesh is strong and difficult to cut. We use 3 axis machines to cut the pattern to fit the main grille frame design with diamond shapes flowing from one end to the other in a straight and symmetrical manner.  
  • 12. After our mesh is cut, it's formed to match OEM rolls and bends, detail cut again, edges are ground, and pre-mocked to the main grille frame for fitment. All the edges around the mesh are welded to make the construction extra heavy duty and rigid.
  • 13. Spacers are machined to mount the mesh from the backside where the mesh stays a separate unit for providing diverse options for colors. Each grille frame and mesh we build can come in separate colors. For example, the mesh can be flat black and the grille frame can be gloss black which is our most popular. 
  • 14. Our RC2CG and RC3DX grille both offer an accent mesh in 4 places to display two mesh sizes complimenting together.
  • 15. Our Royalty Core logo is machined, studded, backed, and centered into place. Because the mesh does not allow for mounting studs to fit through anywhere, each stud is custom tailored in between the mesh. 
  • 16. Every element is pre-fit together, disassembled, bead blasted, final inspected, edges detailed, and coated in-house with bold flat black, satin black, or gloss jet-black powder coat. Most of our grilles have a mixture of plating’s and coatings to display together. We have a full mixing bank in-house and can make any color. We also do all powdercoating in house.
  • 17. After our grilles are coated we machine polish all our gloss colors to a show like smooth mirrored finish. You will not find dull mudding colors or a bumpy unattractive finish common to find with our competitors. Powdercoat is a robust finish so you can count on a long durable life especially over T304 stainless. 
  • 18. Royalty Core grilles with studs around the outside of the grille frame offer a custom look. Our studs are one-of-a-kind and stainless steel. They come standard in black or chrome but can be ordered in a custom color.  Each stud has a secondary set screw placed in the center of the head which is removable for two different appearances.
  • 19. Each grille is assembled together, fitted, tested, and quality controlled 3 separate times along the process before we mark it complete. Royalty Core grilles fit very clean and smooth.
  • 20. Our grilles are packaged with ultimate care and full insurance. It’s important to us that you receive your grille without any problems. You deserve to get what you want, on time, and safely.
  • 21. We do everything we possibly can to save you time for when you are putting it on your vehicle.  We make sure you will install your new grille with ease. We provide you with pictured instructions and mounting hardware. Average time to install is about 1 hour. 
  • 22. Send us pictures, lots of them, videos of your truck off road or something if you can, and your testimonial is always priceless to us. Send us a friend and we will take good care of them too. Enjoy your new Royalty Core grille.

 

Started nearly a decade ago Royalty Core has been the industry leader in cutting edge design and unmatched quality of high performance truck products. Royalty Core Features a driven line of truck grilles that you can customize for the ultimate look for any truck theme. Royalty Core specializes in corrosion resistant T304 stainless steel technology to execute the most durable grille on the planet. All products are made in the USA by Royalty Core using top CNC machinery, tooling, TIG welding, fabrication by hand, powder coating, and proprietary methods. The Royalty Core team performs meticulous tests with trucks year round for precision detail. Separating Royalty Core from the competition are exclusive grille features such as 2-tone accents, custom logos, smooth clear coated and polished surfaces, twin mesh in the corners, and elevated graphics for a truly three dimensional unbeatable appearance. Royalty Core’s race proven high flow mesh accelerates airflow over stock for more engine power and cooler temperatures. Royalty Core’s innovative studs have a secondary option with set screws built into the head of the stud for extra dimension. Royalty core’s custom designed logos add the ultimate touch to your grille and truck. All Royalty Core truck grille specifications are engineered to exploit the cleanest installation possible for each specific truck model. All parts are subjected to rigorous quality control to ensure the superior end product truck enthusiasts have come to expect.

Royalty Core fitments are designed for the Ford F-150, Ford Super Duty F-250, Ford Super Duty F-350, Ford Super Duty F-450, Ram 1500, Ram 2500, Ram 2500 Cummins, Ram 3500 Cummins, Chevy, Chevrolet 1500, Chevrolet 2500, Chevrolet 2500 HD Duramax, Chevrolet 3500 HD Duramax, GMC Sierra 1500, GMC Sierra 2500, GMC Sierra 2500 HD Duramax, GMC Sierra 3500 HD Duramax, Toyota Tundra, Nissan Titan, Jeep Wrangler, Jeep JK, in addition to half-ton, three-quarter, one-ton applications, plus features that include woven mesh, insert, custom grille, truck grille, billet grille, stainless grille, tube grille, mesh grille, and grilles.

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